1. Stainless steel round tube polishing machine
The round tube
is suitable for polishing all kinds of metal surfaces on circular
section. The whole machine consists of four parts: polishing machine,
feeding device, discharging device and control system. The round tube
polishing machine can be divided into basic polishing machine and high
matching polishing machine according to the range of throwing pipe.
According to the number of polishing heads, they are divided into 6
heads, 8 heads, 10 heads and 12 polishing machines. After polishing, the
surface roughness can reach 500#-700#
2. Automated production process
It
is produced by feeding, polishing (1000 impellers, linen wheels, cloth
wheels, wind cloth wheels) plus polishing wax, feeding and other
processes. Because the polishing technology of stainless steel polishing
machine is mature, it has been widely applied in decoration industry.
(one is: saving time / simple technology, two are: good quality / high
brightness, three: less pollution.) Easy to operate, high quality,
reasonable price, in line with the quality requirements of domestic and
foreign markets, to make high-quality, high brightness tube.
3. Device parameters
Operating procedures
1.1
in order to better ensure the normal operation of the equipment,
effective guarantee of smooth production, meet product requirements.
1.2 effective maintenance of equipment.
1.3 write reasonable operation instructions to ensure the production plan and product quality requirements are reached.
2, the scope of use
Production of welded pipe: polishing department.
3, detailed rules
3.1 ensure the effective cleaning of equipment and record of cleanliness during shift.
3.2
accurately control the operation of the machine before shift and
coordinate with normal production. Pay attention to whether the electric
switch is open or not.
4, boot:
4
before starting, according to the lubrication requirements, injecting
different lubricants to the parts where the lubricating oil is required
to be injected.
4.1 first check whether the electrical switches are in the 0 position, then turn on the power supply.
4.2
Check whether the mechanical parts are normal or not. If there are
abnormal phenomena, they should be checked and eliminated in time so as
to avoid the occurrence of mechanical equipment accidents.
4.3
Let the motor run empty for 2-3 minutes before going to work every
morning. Operators are not allowed to leave the machine tool and do
other irrelevant things when starting the machine.
4.4
it is strictly prohibited to wear gloves to boot, long sleeved clothes
must wear hand sleeves, and long hair must wear a hat.
4.5 do not wipe the rotating parts when starting.
4.6 correct adjustment of abrasive tools, not vigorously press down, in place.
4.7
during the operation, you are not allowed to leave the machine tool.
You are not allowed to do other irrelevant things, and pay attention to
whether the welds are normal.
4.8 polishing personnel
should first adjust the machine platform, try one, whether it is
qualified or not, and make sure that it is normal after production.
Check the quality of the tube, whether the smoothness is not enough,
whether there are scratches, whether the polished tube will be deformed
and so on, once found, immediately stop processing. Never walk away. We
should cooperate with the QC inspector and do the work well.
4.9
polishing work should pay attention to the normal operation of the dust
removal equipment and the sanitation of the site. Cigarette butts
should not be thrown away. We should pay attention to saving
consumables, waxing and making less. It is strictly forbidden to put wax
on the rubber wheel for consumption. Hemp wheel and cloth wheel should
be used to minimize cost. The linen wheel, cloth wheel and wax head that
can not be used should be centralized and standardized. Used blades and
parallel belts can not be discarded at will.
4.10 If
abnormal phenomena are found in operation, such as smoke, burning odor,
sudden fuse burning, sudden extinguishment of indicator lights and
timely switching off the power switch to be checked out, then turn on
operation after troubleshooting.
5. Shutdown
5.1 shut down the power while waiting for the welder to stop.
5.2 clean the gauges carefully with clean cotton cloth, place them in the box and put them into the toolbox.
5.3 clean up all the fixtures and fixtures on the machine tools and classify them into the toolbox.
6, on-site finishing or handover.
6.1 clean the surrounding 1 meters of equipment within 20 minutes before each shift, including the corresponding window sill.
6.2 clean the floor and the bottom of the machine tool and wipe the whole equipment clean.
6.3 pull the scrap stainless steel pipe out of the designated location.
6.4
polish the production record and fill in the production process card.
It is strictly prohibited to copy the record of the previous working
procedure, which results in the quantity of products inconsistent. Clean
up regional hygiene at work. After taking over the posts, the staff can
leave after they have handed in relevant production matters and tasks.
